China's concrete usage; whoa!

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norseamd

Lifer
Dec 13, 2013
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How efficient or effective on the large scale would it be to use concrete for the exterior walls of residential homes compared to the current use of wood?
 

ElFenix

Elite Member
Super Moderator
Mar 20, 2000
102,390
8,547
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How efficient or effective on the large scale would it be to use concrete for the exterior walls of residential homes compared to the current use of wood?

very inefficient. trucking all that sand around costs a ton. and you need lots of it.
 

-slash-

Senior member
Jan 21, 2014
361
1
41
How efficient or effective on the large scale would it be to use concrete for the exterior walls of residential homes compared to the current use of wood?

Construction wise it wouldn't be bad. Your foundation and basements are already poured. You will use a good deal of wood in the forming process for the upper levels though. You also have to deal with expansion cracking due to heat and cold. The other issue is maintenance and utilities. You would have to pour hollow walls to allow pipes and wires to be ran. Expanding or moving outlets would be extremely problematic. Concrete is also porous and even when coated still allows water intrusion to an extent. Theres also all the moisture in the concrete from the initial mix which takes a great deal of time to evaporate out. The last two are a big reason not to insulate a concrete basement, you dont want to create a mold factory of trapped liquid. The other factor is insulation itself. Concrete is a poor insulator, so now we're back to adding insulation. Might as well just stick with wood.
 

norseamd

Lifer
Dec 13, 2013
13,990
180
106
Construction wise it wouldn't be bad. Your foundation and basements are already poured. You will use a good deal of wood in the forming process for the upper levels though. You also have to deal with expansion cracking due to heat and cold. The other issue is maintenance and utilities. You would have to pour hollow walls to allow pipes and wires to be ran. Expanding or moving outlets would be extremely problematic. Concrete is also porous and even when coated still allows water intrusion to an extent. Theres also all the moisture in the concrete from the initial mix which takes a great deal of time to evaporate out. The last two are a big reason not to insulate a concrete basement, you dont want to create a mold factory of trapped liquid. The other factor is insulation itself. Concrete is a poor insulator, so now we're back to adding insulation. Might as well just stick with wood.

Why not just put a smaller inner wood wall on the inside to allow for that, while still keeping the strength and durability of concrete in dealing with weather and natural disasters?
 

Auric

Diamond Member
Oct 11, 1999
9,591
2
71
I wouldn't consider that surprising consider US manufacturing peaked in the 1920s (45% of all jobs) and has been declining linearly since then (now 4% of all jobs).

America went through what China is going through now from the 1860s to the 1910s. 90% of the 20th century was America de-industralizing, whereas China is going the other direction.

Obligatory correction that US manufacturing output has continued to boom whilst requiring less labour -i.e. an exponential increase in productivity, regardless of being supplanted by services overall.

http://mercatus.org/publication/us-manufacturing-output-vs-jobs-1975
https://en.wikipedia.org/wiki/Manufacturing_in_the_United_States
 

Imp

Lifer
Feb 8, 2000
18,828
184
106
Why not just put a smaller inner wood wall on the inside to allow for that, while still keeping the strength and durability of concrete in dealing with weather and natural disasters?

It probably has to do with labor and cost more than anything.

A guy who knows how to use a nail gun, hammer, and power drill probably costs less than a guy who knows how to tie-off miles of rebar at the proper measurements. Then you have the form-work, setting time for concrete to get some strength, and weight of concrete itself -- gotta transport heavier stuff and build higher-quality walls/floors/beams to hold it all up.
 

-slash-

Senior member
Jan 21, 2014
361
1
41
Why not just put a smaller inner wood wall on the inside to allow for that, while still keeping the strength and durability of concrete in dealing with weather and natural disasters?

It probably has to do with labor and cost more than anything.

A guy who knows how to use a nail gun, hammer, and power drill probably costs less than a guy who knows how to tie-off miles of rebar at the proper measurements. Then you have the form-work, setting time for concrete to get some strength, and weight of concrete itself -- gotta transport heavier stuff and build higher-quality walls/floors/beams to hold it all up.

You'd have to nearly put a full size standard wall to accommodate the insulation you'd need. It's doable, but cost prohibitive. Plus the concrete will sweat and could lead to mold between the wall and the concrete.

Labor is a huge one. You'd use as much wood forming as you would framing and sheathing. Rebars not extremely expensive, but it aint cheap either. You'd need a pumper truck to pour the walls so you didn't get cold joints. Not to mention concrete isn't cheap either.
 

norseamd

Lifer
Dec 13, 2013
13,990
180
106
Rebars not extremely expensive, but it aint cheap either. You'd need a pumper truck to pour the walls so you didn't get cold joints. Not to mention concrete isn't cheap either.

Funny actually. I would think the rebar would be notably more expensive than the concrete. One has to be found, mined, smelted, and then formed, while the other is just lime, cement, and crushed rock.
 

-slash-

Senior member
Jan 21, 2014
361
1
41
Funny actually. I would think the rebar would be notably more expensive than the concrete. One has to be found, mined, smelted, and then formed, while the other is just lime, cement, and crushed rock.
Per pound rebar is more expensive. The concrete is a bit more than that. It's cement (which contains the lime), 3/4 chip (generally), sand, water, and then various admixtures to adjust air, water, etc in the mix. The amount of mud you need vs the bar is what gets you. That and mixing companies charge insane rates. Expect to be around $150/yd.
 

Imp

Lifer
Feb 8, 2000
18,828
184
106
Per pound rebar is more expensive. The concrete is a bit more than that. It's cement (which contains the lime), 3/4 chip (generally), sand, water, and then various admixtures to adjust air, water, etc in the mix. The amount of mud you need vs the bar is what gets you. That and mixing companies charge insane rates. Expect to be around $150/yd.

That part where they have to cook the ingredients for cement at 900 C or something probably adds to the cost a bit.
 

-slash-

Senior member
Jan 21, 2014
361
1
41
That part where they have to cook the ingredients for cement at 900 C or something probably adds to the cost a bit.

Cement itself (Portland Type II in my experience) is not extremely expensive surprisingly. It probably has to do with the volume at which we get it, but #4 bar is 6 times more expensive per pound than cement (excluding delivery for both). The finished concrete though adds up. Again it goes back to volume. 1 yard of concrete is 4000lbs at roughly $.03 per pound. A yard is 3' cubed. Doesnt go very far when constructing a large structure.
 

norseamd

Lifer
Dec 13, 2013
13,990
180
106
Eliminates the need for the wood forming and solves the porosity issue.

What do you think about the Russian concepts? Kinda limited to high density structures, but it is still relevant to general construction science.
 

norseamd

Lifer
Dec 13, 2013
13,990
180
106
Cement itself (Portland Type II in my experience) is not extremely expensive surprisingly. It probably has to do with the volume at which we get it, but #4 bar is 6 times more expensive per pound than cement (excluding delivery for both). The finished concrete though adds up. Again it goes back to volume. 1 yard of concrete is 4000lbs at roughly $.03 per pound. A yard is 3' cubed. Doesnt go very far when constructing a large structure.

I am assuming that the rock and sand is notably cheaper than the cement mixture. So the major costs of concrete are from the labor and contracting?
 

momeNt

Diamond Member
Jan 26, 2011
9,290
352
126
I am assuming that the rock and sand is notably cheaper than the cement mixture. So the major costs of concrete are from the labor and contracting?

Using round numbers. Construction on average is about 33% material costs, 66% labor costs. It can fluctuate depending on the type and difficulty of the work, but it's close enough to ballpark it.
 

-slash-

Senior member
Jan 21, 2014
361
1
41
What do you think about the Russian concepts? Kinda limited to high density structures, but it is still relevant to general construction science.
Do you have a link? I do Precast work as opposed to on site contracting work so I'm not on the up and up with buildings, just the mud and utilities.
I am assuming that the rock and sand is notably cheaper than the cement mixture. So the major costs of concrete are from the labor and contracting?

Significantly. Rock and sand are surprisingly cheap in comparison. Admixtures such as Glenium 3030 and MBAE90 are pretty expensive as well, although the volumes used aren't on the same scale as the cement and aggregates. You can expect to pay double for premix mud as opposed to if you had the capabilities of mixing it yourself. Theres of course markup on the product itself as well as the truck and operator time. This is for the raw material itself, the forming and forming labor needed to pour mud is going to be the most expensive part in my experience.
 

CZroe

Lifer
Jun 24, 2001
24,195
857
126
One was just opened, the other was about to close. You want me to go get pictures of malls in the US that are also abandoned?

The media is portraying the exceptions as the norm. Ordos is the most extreme exception and that city still has a lot of people living there.


Indeed. I know of multiple local malls that have closed and become ghost towns. Shopping centers too.
 
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